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Knife and sheath finished!! - My first BIG knife

Started by tomsm44, September 23, 2014, 07:24:00 PM

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tomsm44

I started on this about two months ago and now have a huge amount of respect for you guys that build these big bowies on a regular basis.  I don't get a lot of time to work on knives due to work, kids, and several other things, and it's really dragging this project out.  Anyway, I decided I'd go ahead and put up some pictures of my progress so far.  

Here's where I started:  1084, a scrap piece of mild steel, some copper thin stock, and a plain old ugly piece of koa.      ;)    

 
Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

tomsm44

I didn't take a lot of pictures, so I wouldn't call this an actual WIP, but I will post a few pics from along the way.   Here's the blade forged and rough ground.  The tang got slimmed up a little after this, but this is the basic blade profile.



I'm ripping off Darcy's bleach etched finish for this one.  Here it is after grinding, hand sanding, and a couple of etching cycles.

Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

tomsm44

Here's the finished blade with guard rough fit.  

Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

tomsm44

And here's where it stands right now.  Blade finished and all fittings and handle material fit to tang.  The guard still needs a little more file shaping and then it's going to get bent to a slight S shape.  Then I have to do a little finish work on all of the fittings.  I rough shaped the handle on my belt grinder and then started with the files.  I've got both ends close to matching up with the metal fittings.  Once I get the ends shaped I'll file the middle down to blend it all together.  Once all that's done, I'll see if I can't wrap some cow around it.

Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

bjansen



gudspelr

"Have nothing in your house that you do not know to be useful, or believe to be beautiful."
- William Morris

Craftsmen strive to make their products both.

tomsm44

I probably won't post any more pictures of this one until it's finished, but I saw Lin's post about how he did the finial on his latest masterpiece and thought I'd add to it.  I did basically the same thing, as far as using my drill press, a file, and a little sand paper to build a finial.  But I used a threaded collar threaded onto the tang under my pomel and built a decorative finial screw that screws into the back end of the collar.  I just thought some of you guys that are like me and don't have a lathe might be interested in what I came up with since it's an easy to come by piece that I built it from.  The finial screw is posted below and literally took less than 5 minutes to build.  It started out as a plain old 125 grain field point.

 
Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

Soonerlongbow

PSE Legacy 55@28
Diamondback Venom 55@28

US Army MP 2000-'08

Lin Rhea

"We dont rent pigs." Augustus McCrae
ABS Master Bladesmith
TGMM Family of the Bow
Dwyer Dauntless longbow 50 @ 28
Ben Pearson recurve 50 @ 28
Tall Tines Recurve 47@28
McCullough Griffin longbow 43@28

D.Ellis

Cool! I like BIG KNIVES and I cannot lie........    :D    Looking forward to the finished photo's.
Darcy    :campfire:
60# GN Lil'Creep Jackknife
67# osage selfbow
62# "Zang Hill" string follow

tomsm44

Thanks guys.  I got the metal fittings finished about two minutes ago.  The handle is finished to 400 grit and received its first coat of tung oil earlier today.  Should have enough coats of oil and be ready for final assembly by the end of next week.    :thumbsup:

Matt
Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

JohnHV

That's a great idea for a finial!  Thanks for sharing that.
John H.V.
Bent Arrow Forge, LLC
TBG, NGTA, TGMM
"our hearts have heard the low whistle of the flying arrow and the sweet hum of the bowstring singing..." S. Pope

tomsm44

Not a problem.  Hope somebody else can use it.  This is actually my first knife with a butt cap for just that reason, I didn't know of a way to build a finial with the tools I had.  I thought of using a plain field point for this one because I'm building it for a guy that builds bows, but the field point just looked too plain, so I decided to try modifying it.  And I got lucky and it turned out pretty good.

Matt
Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

kbaknife

When the last deer disappears into the morning mist,
When the last elk vanishes from the hills,
When the last buffalo falls on the plains,
I will hunt mice for I am a hunter and I must have my freedom.
Chief Joseph

Steve Nuckels

Really nice work Matt!

The finial is very nice touch and good thinking too. Your grinds are most excellent.  Looking forward to seeing the finished project.

Steve
--------
Potomac Forge
Member. W.F. Moran Foundation

tomsm44

Got it done.  I didn't think shiney silver fittings were going to go with the antiqued finish on the blade.  I initially considered bead blasting and bluing the steel fittings but I decided I didn't want it that dark.  I finally settled on continuing the antiqued theme from the blade on through the handle.  I sanded the steel and copper fittings to 600 grit then repeated the same bleach etch finish from the blade on the steel fittings, although I didn't etch them as heavily.  The handle was sanded to 400 grit and then after 7 coats of tung oil, I think it is about right.  This is by far both the largest and most complex build I've done.  There are a few things I would do differently if I were to do it again, but overall I'm happy with how it turned out, and I definitely learned a lot from this build.  I'll try to get some better pictures up once the sheath is finished.  Let me know what you think and as always, any advice to help do it better next time is appreciated.

1084
Koa handle with mild steel fittings and copper trim
10 5/8"L x 2"W blade
16 1/2" OAL

 
Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

tomsm44

Here's a couple closer pics of the handle and fittings.



Matt Toms

Flatwoods Custom R/D:  64", 47@28
'66 Kodiak: 60", 55@28
Redwing Hunter:  58", 53@28
Ben Pearson 709 Hunter:  58", 47@28
Ben Pearson 709 Hunter:  58", 42@28
Hoots Recurve:  56", 42@28

Fallguy

Nice job Matt, it definitely has that "Old Knife" look. There is a lot of character to appreciate. I really like the field point finial idea.
"In the end we will conserve only what we love. We will love only what we understand. We will understand only what we are taught" Baba Dioum  Conservationist

Lin Rhea

I think it turned out very nice Matt. I like the copper accents with the antiqued blade.
"We dont rent pigs." Augustus McCrae
ABS Master Bladesmith
TGMM Family of the Bow
Dwyer Dauntless longbow 50 @ 28
Ben Pearson recurve 50 @ 28
Tall Tines Recurve 47@28
McCullough Griffin longbow 43@28

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