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Compound taper sled.

Started by Buemaker, February 27, 2016, 02:44:00 PM

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Buemaker

I wanted to have a lamination with a .003 taper going out from the riser and then at a certain point going into a .004 taper in the other direction, kind of like an incorporated tip wedge. I did not have either .003 or .004 tapered lams, but I had .002 and .0015 tapered lams from OMC.
I made an accurate base board from edge grain Jatoba, see picture. I then put the long .0015 lams together and the short .002 lams together and glued them to the base board with the thick ends butting. I used a small short haired roller to spread the glue. After pressing I sligthly rounded the apex of the butting lams with a sanding block and glued on a long strip of abrasive paper. The short .004 section I made 11" long, but I plan to start with a 8" long " tip wedge" in my 64-66" RD glass bows. How you cut the finished ground lams is up to yourself.
How thin you can go depends on the taper rate of the sled.
I made some tests and a 36" lamination with a 8" tip section came out as follows: Riser end .123"- thinnest part with  8" to go .038" and tip .069". This is very close to what I wanted. I was more concerned with the thickness from side to side and it came out right. I'll post some pics.



Buemaker

Thick ends of .004 and .003 lams butting, they have same end thickness.

Buemaker

Lam going into Square head grinder.

Buemaker

Finished Elm lamination with inch marks to check accuracy.

Roy from Pa


Mad Max

Let's see some better pictures of that Square head grinder Bue
I would rather fail at something above my means, than to succeed at something  beneath my means  
}}}}===============>>

Roy from Pa


Krasus


monterey

Very slick!

That would be a great way to grind for a static recurve.
Monterey

"I didn't say all that stuff". - Confucius........and Yogi Berra

Buemaker

Mark here some pictures of the Square Head Grinder. It do not have a motorized feed system, but it does have spring loaded pressure rollers. The massive aluminum drum is driven by a 3 horspower motor. With 60-36 grit cloth backed abrasive paper and the drum going 3000 rpm this thing really eats wood. 2000rpm would have been plenty fast, but 3000rpm is the lowest setting. I have learned to push the workpieces through at a steady pace. It is actually a shaper table with a 30mm spindle and is part of a combination machine that consists of jointer, planer, circular saw, shaper and a kind of router drill that fixes to the jointer arbor. I' ll post some pics.

Buemaker


Buemaker

Drum with pressure rollers and dusthood

Buemaker


Buemaker

Using miter slot to make sure there is no flex in the fence

Buemaker

Not exactly thousand of an inch, but it work allright.

kennym

Bue, that looks like a heavy duty rig! You can buy motorized feed rollers but they seem really high to me for what they are.
Stay sharp, Kenny.

   https://www.kennysarchery.com/

Roy from Pa


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