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Main Boards => The Bowyer's Bench => Topic started by: dmikeyj on October 09, 2011, 03:37:00 PM

Title: Advice for cutting horn?
Post by: dmikeyj on October 09, 2011, 03:37:00 PM
First thing is- I do not have a bandsaw.

I have some horn I would like to cut into 1/8" thick pieces from the solid portion for tip overlays.  I have about 4" of solid horn tip, and I would like to cut it cross-sectionally.  I have handsaws, jigsaw, scrollsaw, dremel, tablesaw.  
Any ideas on the best/safest way to get the cuts I need with the tools at hand?

Thanks
Mike
Title: Re: Advice for cutting horn?
Post by: monterey on October 09, 2011, 06:22:00 PM
I've cut them with a hacksaw.  Holding them in one place is difficult.
Title: Re: Advice for cutting horn?
Post by: rainman on October 09, 2011, 06:59:00 PM
Flatten one side of horn, glue to solid piece of wood and use that to put in a clamp.  Now you have it held in something solid, cut with hacksaw.
Title: Re: Advice for cutting horn?
Post by: Tom Leemans on October 10, 2011, 11:51:00 AM
Rainman has it! When presented with cutting problems, there's always a way to jig it up. You could go so far as to do what he said and use that on a table saw. It will stink to high heaven, but you can do it. Just make sure your piece of wood allows for finger clearance! I think I'd use a thin blade pull saw for hand sawing. Wastes less horn that way.  ;)
Title: Re: Advice for cutting horn?
Post by: dmikeyj on October 10, 2011, 11:56:00 AM
Thanks guys.

I do have a decent pull saw, so probably best to go that route.
Title: Re: Advice for cutting horn?
Post by: Osagetree on October 10, 2011, 04:28:00 PM
I've used a scroll saw on low speed. The fingers may be in jepordy if one is not cautious!
Title: Re: Advice for cutting horn?
Post by: rainman on October 10, 2011, 04:58:00 PM
Pull saw is the way to go.
Title: Re: Advice for cutting horn?
Post by: Osagetree on October 10, 2011, 07:50:00 PM
:bigsmyl:
Title: Re: Advice for cutting horn?
Post by: inksoup on October 11, 2011, 04:20:00 AM
you need to find a woman for cutting horn by saw like this one i think.

http://www.youtube.com/watch?v=AjPOkPl5jQg

have good trials  :)
Title: Re: Advice for cutting horn?
Post by: dmikeyj on October 11, 2011, 09:40:00 AM
QuoteOriginally posted by inksoup:
you need to find a woman for cutting horn by saw like this one i think.

 http://www.youtube.com/watch?v=AjPOkPl5jQg  

have good trials   :)  
I tried, she said no.

  :D