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Main Boards => The Bowyer's Bench => Topic started by: Don Batten on May 05, 2009, 08:27:00 PM

Title: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 05, 2009, 08:27:00 PM
Ive built a few selfbows over the years but never tried a glass lam before. After seeing some of the build alongs on here I kinda got the itch to try. Well I met up with Ruddy(aka broketooth) and he gave me a firehose, form brackets, drum sanders, smoothon, and 3 sets of bigham plans. I put them in my shop and said " I'll get to it sometime. Well last saturday I got a call from my buddy John Dill (Kanati Quivers) and he was cleaning up his shop and said "come up and I'll give you some stuff". I went over and what he gave me was: 3 forms, about 30pcs of 3'black glass (.040) a stack of tapered actionwood laminations a 4x6 pc of honey locust about 6 feet long, several riser blocks of action wood, purple heart etc. a box of overlay material and two easton redline shafts that he had borrowed to test. they were robinhooded of course. (LOL). Well , with all this free stuff at hand and a freshly clean up shop, I'm setting out to try my hand at building one. I have a well stocked shop with bandsaw,tablesaw,jointer,spraybooth, duplacarver. Iv'e built a few guitars and mandolins so I got a good feel for working with wood. I guess I'll go for it and see what happens. I been takeing pictures and will post some as I go along. wish me luck. Don
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: kennym on May 05, 2009, 08:29:00 PM
I'll bet you do great!! Keep us posted ..

Pics????
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: broketooth on May 05, 2009, 08:40:00 PM
man i cant wait to see what you come up with don. i'll bet it will be great  :thumbsup:
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 05, 2009, 08:57:00 PM
Kenny, I'll keep you posted. got alot of good ideas off your site.

Ruddy, thanks man.

No bow pics but here's the last two mandolins I built. these were in the finishing stage at the time.
(http://i28.photobucket.com/albums/c222/526don/DSC00093.jpg)
(http://i28.photobucket.com/albums/c222/526don/DSC00113.jpg)
(http://i28.photobucket.com/albums/c222/526don/DSC00117.jpg)
(http://i28.photobucket.com/albums/c222/526don/DSC00115.jpg)
At least there's no binding or scrolls on bows, that a pain in the butt. and you can see by the pics I'm not that good at it. DB
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 15, 2009, 07:27:00 PM
Well after several dry runs I finally glued up my first longbow this afternoon. It's in the oven now. I been takeing a few pics along and if it turns out, I'll get them on.
Had a time getting the fadeouts to be thin enough. When I'd pump up the hose, I could see daylight at that point. I sanded and sanded and finally did a mock glue up and put some wedges under the firehose. that seemed to take care of it, but I know there must be a problem with my form or riser fades. I'll keep in touch. Don
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Lewis Brookshire III on May 15, 2009, 08:46:00 PM
Don, I play Guitar and Mandolin as well. My 8 year old son is learning to play now. Those are some GORGEOUS Mandolins you make there!!!

Do you have a website??
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: LC on May 15, 2009, 10:40:00 PM
If you build mandolins like that I'm sure you'll do just fine building lam bows. Nice work.
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: razorsharptokill on May 15, 2009, 11:55:00 PM
Man if you can build musical instruments you can build any bow you want I'd think!
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Colt on May 17, 2009, 07:57:00 AM
Don,

I love bluegrass. Those are gorgeous mandolins.
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 17, 2009, 10:12:00 PM
I got my first out of the oven and am in the process of cleaning it up and glueing on handle overlays. It's off a form that was given to me by John Dill. It's kinda a cross between a 21st century and Mike Treadway. I got a few pointers from Ben Graham at a 3d shoot yesterday. Ive been takeing a few pic along and plan to post them when I get a string on it. Thanks for the coments on the mandos. I don't have a website. It's just a phase I went though a couple years ago. I got 3 more started and hanging out in my shop. more later. Don
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 18, 2009, 08:36:00 PM
been on this off and on for couple of weeks now. First thing I did was build an oven. got the thermostat from broketooth(thanks Ruddy).
(http://i28.photobucket.com/albums/c222/526don/100_0461.jpg)

This is the form I got from John Dill. He used C clamps on it but since Ruddy had given me a firehose and brackets, I decided to make a top for it and try that method.
(http://i28.photobucket.com/albums/c222/526don/100_0462.jpg)
This next pic is the top with the pressure strip and firehose inflated.
(http://i28.photobucket.com/albums/c222/526don/100_0471.jpg)
When i did my mock glueup I had a hellava time getting the gaps tight at the fadeouts. I'd take it apart and sand and sand. This weekend I was talking to Ben Graham (hummingbird bows) about my project. after telling him a few particulars, he said " your pressure stip is too thick. John used clamps and the stip is 1/4" alum. Ben said go with a thinner strip with the firehose. Next one I will for sure. Don
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 18, 2009, 08:43:00 PM
Here's a few more goodies I got from John.

(http://i28.photobucket.com/albums/c222/526don/100_0464.jpg)
center section of the riser is brown action wood. here I'm sanding the fadeouts.
(http://i28.photobucket.com/albums/c222/526don/100_0496.jpg)
After several dryruns I glued it up. I used actionwood lams, and used a bow close to the weight I wanted to measure limb thickness to come up with a recipe . Here it is after the top of the form is off.
(http://i28.photobucket.com/albums/c222/526don/100_0499.jpg)
off the form. Looks kinda rad to me at this point.
(http://i28.photobucket.com/albums/c222/526don/100_0500.jpg)
more to follow
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: broketooth on May 18, 2009, 08:44:00 PM
hey don, great pics keep goin this is gonna be a great build-a-long
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 18, 2009, 08:47:00 PM
(http://i28.photobucket.com/albums/c222/526don/100_0503.jpg)
Cleaned up the glue a bit on the handle area. Then I cut some riser overlays. Kinda going on trial and error here, as I have no bow here to go by.
(http://i28.photobucket.com/albums/c222/526don/100_0504.jpg)
glue up of the overlays with guitar clamps.
(http://i28.photobucket.com/albums/c222/526don/100_0505.jpg)
clamps off. looks like a gooey mess.
(http://i28.photobucket.com/albums/c222/526don/100_0507.jpg)
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Dano on May 18, 2009, 08:53:00 PM
Keep up the good work, I love to watch you guy's glue these up.
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 18, 2009, 09:00:00 PM
Cut the sight window. this stuff is tough on bandsaw blades. gonna have to spring for some carbide i guess.
  (http://i28.photobucket.com/albums/c222/526don/100_0508.jpg)
I decided to cut nocks and put a string on this beast before I spent alot of time on the riser. I figured if It's gonna blow I'd rather it blow now. I stung it up at a high bace height (shortest string I had) and it looked fairly good. tiller at fade outs was almost perfect(even I shoot 3 under). I put it on my tiller board and pulled it a few times. Limbs looked to be bending even. I think my scale is off. I was unhappy when It only registered about 40lbs at 28. then I weighed 4 bows and they all weigh around 8 lbs less than marked. guess I shouldn't have left the scales out in the rain all year. If this is correct my scales are around 8 lbs light and this bow should pull , Im guessing,around 45+-. the tiller board is visible in the pic. Its at the top left over the air compressor. I use it when I make self bows. works really good. have a pulley and rope and graph on the plywood. Don

 (http://i28.photobucket.com/albums/c222/526don/100_0509.jpg)
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 18, 2009, 09:11:00 PM
(http://i28.photobucket.com/albums/c222/526don/100_0510.jpg)
working on the handle.

 (http://i28.photobucket.com/albums/c222/526don/100_0511.jpg)
back of the handle area in progress.

These last two are the last two I took tonight. been working on the grip and sight window. working around the shelf is proving to be a slow go. (any tips ?) I probaly won't work on it any more this week. Need to get ready for the NC state shoot in Hickory this weedend. I have learned alot already though. It's kinda like my dad told me when he turned me lose with my own frameing crew, many years ago. You learn a whole lot more by screwing up and haveing to fix it, than someone telling you how to do it. Thanks for looking. Don
(http://i28.photobucket.com/albums/c222/526don/100_0513.jpg)
(http://i28.photobucket.com/albums/c222/526don/100_0512.jpg)
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: broketooth on May 18, 2009, 09:20:00 PM
wow don , you took alot of pics , very cool build-a-long! oh by the way, its lookin great  :thumbsup:
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: John Dill on May 19, 2009, 09:39:00 PM
Holy Sh#$%^&#$T.......Man that thing looks awesome!!!!! You did your homework and it shows. Glad the form has been put to good use!!!! I can't wait to shoot your creation. Just in case you start taking orders......52 lbs. at 28 64 AMO Black Micarta riser with red accents and bocote lams under clear glasss for limbs. Call me for the wait time(LOL)
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: kennym on May 19, 2009, 10:22:00 PM
Lookin great Don!!  :thumbsup:    :thumbsup:
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: John Dill on May 20, 2009, 07:52:00 AM
Have you started on my bow yet? Can you have it done before Hickory. Ha ha (LOL)GREAT JOB!
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 20, 2009, 10:56:00 AM
I did get the tip overlays somewhat roughed in last night. I couldn't resist putting on the string and shooting it a bit. shoots good and pretty fast too. I'll try to get it finished when I get back next week. Thanks Don
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Apex Predator on May 20, 2009, 11:28:00 AM
That's looking fantastic!  You made it look really easy.
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 20, 2009, 01:29:00 PM
Thanks Alex, If it looks half as good as the ones i've seen from you, I'll be happy. May pick your brain abit before the next one. Don
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: John Dill on May 25, 2009, 11:10:00 PM
Is the creation in process.....?
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: John Dill on May 28, 2009, 07:26:00 PM
Is this thread dead....?
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Don Batten on May 28, 2009, 08:18:00 PM
Started spraying tonight. Almost over. a few flaws but all in all a sucess in my mind. I ended up cutting it down to 62". that got rid of the slight limb flab and got the weight up to my likeing. thanks for all the help. Don
(http://i28.photobucket.com/albums/c222/526don/100_0516.jpg)
(http://i28.photobucket.com/albums/c222/526don/100_0517.jpg)
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: broketooth on May 28, 2009, 09:55:00 PM
don, you made it look so easy.what a good lookin bow. i cant wait to see it in person.  :thumbsup:
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: razorsharptokill on May 28, 2009, 11:05:00 PM
Wow, what a beauty! Good job!
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: SteveD on May 29, 2009, 04:50:00 AM
Great Job. Nice looking Bow
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: John Dill on May 29, 2009, 08:22:00 PM
Shes purty......no response needed.
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: mox1968 on May 30, 2009, 04:11:00 PM
a fine job mate!! need to start making guitars so I can make a decent bow!!
Title: Re: Getting my feet wet/ finally some bow build pics
Post by: Arrowhead80 on May 31, 2009, 09:37:00 PM
Don, ya gonna let me shoot it in the longbow class at ATAR?Looks good man,look forward to seeing it in action.Preston